Cladco Balustrade Installation Guide
Installation Guide, Aftercare and FAQS
BEFORE INSTALLATION
BALUSTRADE SYSTEM
Cladco balustrade systems are the perfect addition to your Cladco Signature composite, ProDeck, timber and Nordeck decking boards. They are easy to install and benefit from a non-corrosive and durable finish.
STORAGE AND CARE
Balustrades should be kept dry and protected from the elements prior to installation. It is recommended to store inside. If the balustrade is stored outside, keep it covered with plastic sheeting or tarpaulin. We recommend that at least two physically capable persons assist with carrying and moving the balustrade.
SOLID OR BULLNOSE BOARDS
Please note that we recommend installing the balustrade onto a solid or bullnose board supported by joists underneath.
MEASURE
Measure the width of the area to be covered, mark out where the posts will be installed, and ensure the balustrades are purchased in the correct size for your project.
TOOLS AND HANDLING
PROTECTIVE EQUIPMENT
When handling or carrying the balustrade it is advised to wear long sleeves and gloves. If cutting is required, we recommend wearing a protective mask, ear defenders, and safety glasses. Always refer to the HSE website for further guidance before installation.
MEASURE
Measure your decking area to determine how many handrail sections you will need. Balustrades are available in widths ranging from 900mm to 2600mm. When positioning the posts, ensure you measure the length of the handrail on the balustrade accurately.
POWER DRILL OR IMPACT DRIVER
When installing the balustrade system, 8mm pilot holes are required when fixing into a bullnose or solid board. We recommend using an impact driver for easier drilling; however, a standard power drill may also be suitable.
SPIRIT LEVEL AND STRING
Use a spirit level to ensure posts are installed vertically, particularly on sloped decking areas, and that the handrail sections are level. String can be used as a guideline to keep posts evenly spaced and aligned with the edge of your decking area.
STORAGE AND HANDLING
Before installation, store the balustrade system in a cool, dry area, ensuring nothing is placed on top or leaning against the product.
PAINTING
Cladco aluminium powder-coated balustrade can be repainted to either complement or contrast your decking. Apply one coat of primer as a base, then use a solvent-based spray paint to achieve an even, professional finish.
INSTALLING THE BALUSTRADE
1
Start by marking out positions of each post on your decking area, using string as a guideline to ensure they are correctly aligned. It is recommended to begin at one corner and mark each post at intervals that match the spacing of the balustrade handrail.
Once marked and double-checked, pre-drill 8mm pilot holes for the posts, but do not install them at this stage.
2
Install the first post, ensuring it is level, and securely fix it into the existing pilot holes. It is recommended to use a coach bolt, inserted to a minimum depth of 60mm into the post for a secure fit.
Please note: The balustrade post must be installed above the joist frame system, as it cannot be fixed directly into a decking board. Ensure all four screws are securely in place.
3
The fixings will be concealed by the post foot caps, which can be placed over the top to hide them.
The foot caps can be installed either during the installation process or once it is complete. They should snap into place to provide a secure and seamless finish.
4
Posts are supplied with a post cap, which simply slots onto the top of the post. Once in place, secure the cap by screwing it into the post using either a black-coated screw or a screw painted to match the balustrade.
5
Ensure the balustrade is securely positioned against the post and that it is level. Once you are satisfied with the alignment, mark the screw positions to create pilot holes. Pre-drill 8mm pilot holes, then reposition the balustrade and fix it in place.
6
Ensure the balustrade is level and that the pilot holes are correctly aligned. Make sure to slide the fixing bracket onto the handrail before securing the balustrade in place, as this cannot be added once the handrail is installed.
Securely fix the balustrade section into the existing pilot holes using the same coach bolt method as used for the posts. Finally, cover the fixings with the supplied foot cap, as shown in the diagram.
7
Install the next post following the instructions above. Ensure the fixing bracket is fitted onto the handrail before securing the post in place, as it cannot be added once the post is installed.
8
Install the handrail section to the post by screwing the fixing bracket directly into the post, as shown in the diagram. Conceal the screws using the supplied fixing bracket cover.
CORNER INSTALLATION
Corner sections are created by fixing two balustrade sections at right angles to two adjacent sides of the corner post. Install the balustrade sections following the instructions outlined above.
INSTALLING THE GATE SECTION
When installing your gate make sure the height of the gate and the height of the handrail are level with each other.
We recommend using the following latch and hinge products for installing the gate section:
INSTALLING THE STAIRS SECTION
The flexi joiner can be used to connect the balustrade handrails to the balustrade stairs. This component slots into the raw edges to seamlessly join the two sections, creating a smooth, continuous transition.
Use our balustrade end cap to seal the ends of your balustrade handrails. These rubber caps are easily secured with adhesive, providing a clean and professional finish to the edge of the balustrade.
AFTERCARE AND MAINTENANCE
BALUSTRADE MAINTENANCE
Cladco Balustrade Systems require minimal maintenance thanks to their durable aluminium base and powder-coated exterior. However, it's important to regularly check the condition of your balustrade to ensure it remains in good shape. We recommend the following:
- Clean regularly using a standard, non-abrasive cleaning detergent.
- Always use a mild cleaning solution to protect the powder-coated finish.
- Inspect your balustrade monthly, or more frequently in areas with harsh weather conditions.
IMPORTANT NOTE: Avoid using abrasive or chemical cleaning products, as these can damage the powder-coated surface and reduce its lifespan. Do not use scrapers or harsh tools that may scratch or harm the finish.
MOULD AND MILDEW
Mould and mildew are common in outdoor environments, especially in shaded or damp areas. To minimise build-up:
- Remove mould as soon as it is noticed.
- For light mould, simply wipe the area down.
For more stubborn grime, gently scrub using a mould and mildew cleaner that is safe for powder-coated surfaces.
SALT AIR OR POLLUTION
While the aluminium frame and powder-coated surface are rust-resistant, prolonged exposure to salt air or pollution can lead to corrosion over time. In coastal or heavily polluted areas:
- Wipe down the balustrade regularly with fresh water to remove salt and pollutants.
- Continue to inspect for any signs of damage or corrosion.
SURFACE SCRATCHES
Surface scratches or general wear and tear may chip the powder coating, exposing the aluminium underneath to the elements. To help prevent this:
- Avoid placing sharp or heavy objects against the balustrade.
- If scratches occur, touch them up using appropriate paint to reseal and protect the affected area.
